Union of India - Act
The Central Motor Vehicles (Accreditation of Bus Body Builders) Order, 2007
UNION OF INDIA
India
India
The Central Motor Vehicles (Accreditation of Bus Body Builders) Order, 2007
Rule THE-CENTRAL-MOTOR-VEHICLES-ACCREDITATION-OF-BUS-BODY-BUILDERS-ORDER-2007 of 2007
- Published on 23 March 2003
- Commenced on 23 March 2003
- [This is the version of this document from 23 March 2003.]
- [Note: The original publication document is not available and this content could not be verified.]
1835.
S.O.425(E) 23rd March, 2007. - Whereas the Central Government is of the opinion that it is necessary and expedient in the public interest to notify certain norms and process in respect of the accreditation of bus body builders, it therefore, in exercise of the powers conferred by the sub-section (3) of section 109 of the Motor Vehicles Act, 1988 (59 of 1988) makes the following order to specify such norms and process, namely :-1.
2. Definitions.
-3. Bus Body Builders.
- Bus Body Builders shall be categorized on the basis of the activities undertaken by them as indicated in the Table given below :-Table| Category | Activitiesundertaken |
| D | Structural assembly, corrosion prevention treatment, painting,finishing and equipping, inspection and testing of bus bodies.They shall invariably have a quality assurance system andfacilities for all bought out items, as they shall be outsourcinga large number of items and components. Land, building and otherfacilities shall be available. |
| C | In addition to the activities being performed by Category-D,this category of Bus Body Builder shall also have facilities forfabrication of the structural and other components, whereas othersub assemblies or aggregates (like seats, windows, and the like)shall be outsourced by them, besides the standard items likefasteners, brackets, glasses, rubber items as in category-D. |
| C1 | In addition to the activities being performed by category-C,this category of Bus Body Builder shall also undertake design anddevelopment of bus bodies. |
| B | In addition to the activities being performed by category-C,this category of Bus Body Builders shall also undertakefabrication activities of other sub systems and aggregates likeseats, windows and the like. In other words, this category of BusBody Builders shall have all facilities for bus body buildingexcept the capability of designing and developing a bus body. |
| A | This category of Bus Body Builders shall not only have in-housefacility for building a complete bus and its sub-assemblies oraggregates, but shall also have capability to design and developbus bodies. |
4. Accreditation of Bus Body Builders.
- All the Bus Body Builders shall be accredited by National Accreditation Board and Zonal Accreditation Boards as notified under the said order. The accredited Bus Body builders shall meet the type approval requirements specified in the relevant provisions of the Bus Body Code for the relevant type of vehicle in accordance with AIS:052:2001 as amended from time to time till the corresponding Bureau of Indian Standards specifications are notified under the Bureau of Indian Standard Act, 1986(63 of 1986).5. Activities involved in the Accreditation System.
6. Organization Structure for Accreditation System.
- There shall be four Zonal Accreditation Boards, namely - North Zone Accreditation Board, South Zone Accreditation Board, East Zone Accreditation Board and West Zone Accreditation Board. These zonal bodies shall be responsible for undertaking the accreditation process in their respective zones. The activities of all these Zonal Accreditation Boards shall be coordinated by the National Accreditation Board. The organization structure for Bus Body Builder Accreditation System is given in Annexure BBB-2 and Annexure BBB-2A.7. Composition of National Accreditation Board.
- The composition of the National Accreditation Board shall be as indicated in the Table given below, namely :-Table| Serialnumber | Organization | Numberof representatives | Status |
| 1 | Department of Road Transport and Highways | Two | Chairman and one member |
| 2 | Department of Heavy Industry | One | Member |
| 3 | Chairman of the Zonal Accreditation Boards | Four, one each from the Zonal Accreditation Boards | Members |
| 4 | Society of India Automobile Manufacture | One | Member |
| 5 | Automotive Component Manufacture Association | One | Member |
| 6 | Central Institute of Road Transport. | One | Member |
| 7 | Association of State Road Transport Undertaking (ASRTU)including two to be nominated from State Transport Undertakings byAssociation of State Road Transport Undertakings. | One | Member |
| 8 | Automotive Research Association of India | One | Member |
| 9 | Vehicles Research and Development Establishment | One | Member |
| 10 | Bus Body Builders and their Associations (one representative tobe co-opted by the Board and another to be nominated by Departmentof Road Transport and Highways) | Two | Members |
| 11 | Chairman, Central Motor Vehicles Rules-Technical StandingCommittee | One | Member |
| 12 | Secretary (to be nominated by Department of Road Transport andHighways) | One | Member Secretary |
| Total | 19 Members including Chairman |
8. Functions of National Accreditation Board.
- The functions of the National Accreditation Board shall be as follows, namely :-9. National Accreditation Board Secretariat.
10. Composition of Zonal Accreditation Board.
- The composition of each Zonal Accreditation Board shall be indicated in the Table given below :| SerialNo. | Representatives | Numberof representatives | Status |
| 1 | Transport Secretary of Transport Commissioner of one of theState Governments in the zone on rotational basis | One | Chairman |
| 2 | Vehicle manufactures (Representatives to be nominated bySociety of Indian Automobile Manufacture) | Two | Member |
| 3 | Technical head of the State Transport Undertaking of each Statein the zone (representatives to be nominated by Association ofState Road Transport Undertakings) | One from each State in the Zone | Member |
| 4 | Central Institute of Road Transport | One | Member |
| 5 | Automotive Research Association of India | One | Member |
| 6 | Bus Body Builders and their Association (to representatives tobe co-opted by the Zonal Accreditation Board and onerepresentative to be nominated by Department of Road Transport andHighways) | Three | Member |
| 7 | Accessories or component manufacture (representative to benominated by Association of Components Manufactures ofAutomoblies) | One | Member |
| 8 | Zonal Secretary | One | Member Secretary |
| Total | 11 Members including Chairman |
11. Functions of Zonal Accreditation Board.
- The following shall be the functions of the Zonal Accreditation Board.12. Zonal Accreditation Board Secretariat.
13. Functions of Zonal Accreditation Board Secretariat.
- The following shall be the functions of Zonal Accreditation Board Secretariat.14. Accreditation Procedure.
15. Fees for Assessment of Bus Body Builders.
- The following fees as may be amended by Central Government shall be charged:Fees to be charged| Categoryof Bus Body Builders | Feefor Assessment (in Rupees) | |
| InitialAccreditation | Surveillance | |
| A | 50000 | 25000 |
| B | 30000 | 15000 |
| C1 | 20000 | 10000 |
| C | 20000 | 10000 |
| D | 20000 | 10000 |
| Application for Accreditation by Bus Body Builder | Interaction between |
| Acknowledgement and Scrutiny of Application (by ZonalAccreditation Board) | |
| Nomination of assessors and Planning of Assessment (by ZonalAccreditation Board) | |
| Assessment of Bus Body Builders by Assessment Team | Zonal Accreditation Board and Bus Body Builder |
| Submission of Assessment Report (By Assessment tea) | |
| Scrutiny of Assessment Report (by Zonal Accreditation Board) | |
| Provisional Accreditation (by Zonal Accreditation Board) | |
| Approval for Accreditation (by National Accreditation Board) | |
| Final issue of Accreditation Certificate (by ZonalAccreditation Board/Secretary) |
| Governmentof India Department of Road Transport and Highways |
| NationalAccreditation Board |
| Representative (s) of: |
| - Department of Road Transport and Highways (one Chairman andone member) |
| - Department of Heavy Industry (one member) |
| - Chairmen of the Zonal Accreditation Boards - 4 |
| - Society of Indian Automobile Manufacturers, AutomotiveComponents Manufacturers Association-1 each |
| - Association of State Road Transport Undertakings - 2Including one member from State Transport Undertakings |
| - Central Institute of Road Transport, Automotive ResearchAssociation of India, Vehicles Research and DevelopmentEstablishment-1 each |
| - Bus Body Builder Association-2 |
| - Member - Secretary - to be nominated by Department of RoadTransport and Highways |
| ZonalAccreditation Boards (4) |
| Representative (s) of: |
| - Head of Transport Departments of one of the StateGovernments (Chairman by rotation) |
| - Vehicle manufacturers (Society of Indian AutomobileManufacturers) - 2 |
| - The State Transport Undertakings in each state in the Zone-1 each |
| - Central Institute of Road Transport, Automotive ResearchAssociation of India-1 each |
| - Bus Body Builder Association - 3 |
| - Component manufacturer (Automotive Components ManufacturersAssociation) -1 |
1. Full Name and Address of the Bus Body Builder:
Telephone :Fax :Email Address :2. Factory Address :
Telephone :Fax :Email Address :3. Contact Person name/s :
Contact Phone Numbers (O) (R)4. Whether Public Sector/Private Sector or Joint Sector Undertaking In case of Partnership firms enclose a copy of Partnership deed :
5. Whether Proprietorship/Partnership/Private Limited/Public Limited Company :
6. Whether Large Scale/Medium Scale/Small Scale :
7. Factory Registration Certificate :
8. Sales Tax Registration number :
9. Registered/installed capacity of :
10. Registered for construction of :
11. Details of the Act and Rules applicable : Ownership/Rented/Leased
Part-212. Land and buildings available :
13. Details of manpower (in numbers) :
a) Managerial :b) Supervisory and others :c) Production related workmen on : regular basisd) Production related workmen on contractual basis :Details should be furnished in the following format| Serialnumber | Name | Designation | Educationaland Technical Qualifications | RelevantTraining | Experiencerelated to present work |
14. Production activities undertaken. Please tick (..) wherever applicable
Design and development of bus bodiesFabrication of structures/components/panellingManufacturing/fabrication of subassemblies likeSeat assemblies Windows Doors Luggage carriersCorrosion prevention unitAssembling and equipping - PaintingInspection, quality assurance and testing facilities forIn process Finished items Bought out items*Details of production machines or equipments| SerialNumber | Machine/Equipment | Specification/Capacity | Makeand Model | Quantity(Nos.) | Yearof Purchase |
| SerialNumber | Instrument/Equipment | Specification/Capacity | Makeand Model | Yearof Purchase | Yearof Purchase | Dateof last calibration | Callibrationfrequency |
17. Details of Inspection of in-coming/bought out Items
| SerialNumber | Item/Description | Inspection/Details | EquipmentUsed |
18. Method of disposal of scrap (in brief):
19. Availability of safety devices including fire safety (in brief):
Part-320. Number of bus bodies built in last five years
| SerialNumber | Year | Typeof bus bodies | Numberof bus bodies built during the year | |||
| AL | SA | SS | C | |||
21. Are you an approved body builder by Defence/Directorate General of Supplies and Disposals/State Transports/Original Equipment Manufacturers ?
If so please give details below:| Approvedbus body builder for State Road Transport Undertakings | Nameof State Transport Undertaking/Original Equipment Manufacturers | Typeof bus(es) | No.of the bus bodies built during last year | Remarks | ||||||
| City | Inter-city | Deluxe | Others | AL | SA | SS | Comosite | |||
| Directorate General of Supplies and Disposals | ||||||||||
| Defence | ||||||||||
| Original Equipment Manufacturer |
22. Give financial details for immediate past 3 years (in Rs. Lakhs)
| Latestfinancial year | ImmediatePast year | Previousyear | |
| a Total Fixed Assets | |||
| b Total Current Assets | |||
| c Total Secured Loan | |||
| d Total Unsecured Loan | |||
| e Total Inventory carried | |||
| f Total raw materials consumed |
23. Income tax clearance certificate and details for last 3 years
24. Sales tax clearance certificate and details for last 3 years
25. Are you certified under
ISO 9001 :QS 9000 :Any other scheme :(Attach copy of certificate) :DeclarationCertified that the information furnished above is true to the best of our knowledge and belief. We are familiar with the terms and conditions of maintaining accreditation and will abide by them. We agree to comply with accreditation procedures, pay all costs for assessment, verification visit (if any), surveillance and reassessment irrespective of the result. We agree to co-operate with the assessment team appointed by ZAC for examination of all relevant documents by them and their visits to those parts of the factory that are covered under the scope of accreditation.Authorised Signatory (on behalf of the company)Name :Designation :Date :Note: (1) Annexure - A, B, C and D along with the details shall be attached separately.1. Draft for Rs. 1000/-towards registration K
Fee draft no._______________________ Date ______________ :Bank _________________________________________________ :Payable at ____________________________________________ :2. Factory Registration Certificate (Serial number 7) :
3. Copy of evidence for premises (Serial number 13) :
4. Annexure - A (Serial number 14) details of manpower :
5. Annexure - B (Serial number 16-A) details of production machine :
6. Annexure - C (Serial number 16-B) Details of Inspection/Test Equipments :
7. Annexure - D (Serial number 17) Details of Inspection of incoming items :
8. Copy of certificate for approval by Defence/DGS&D/STU/OEMs (Serial number 21) :
9. Copies of Balance sheet and Profit and Loss Statement (Serial number 22) :
10. Copies of Income Tax Clearance (Serial number 23) :
11. Copies of Sales Tax Clearance (Serial number 24) :
12. Copy of Certificate for ISO 9001/QS 9000/etc. (Serial number 25) :
13. Any other document :
DetailsRelevant Serial NumberSection - II: Scrutiny Of Application(For use of Zonal Accreditation Board)Date of Receipt of application :Details of Registration fee received :Date of Acknowledgement/Receipt :Verification for Completeness of ApplicationRegistration No.SecretaryDate:Section - III: Decision Of Zonal Accreditation Board(For use of Zonal Accreditation Board)Date of Meeting :Approved/Not approved for Assessment :If approved, category :Assessment fee to be charged :Assessors AppointedLead Technical Assessor _________Technical Assessor _____________SecretaryDate:Form No. BBB-2(See para 6)Assessor's Observations| BusBody Builder | |||
| Date | Department | Activity assessed | |
| Auditee | Education | Years of Experience | |
| Serial Number | Observation | Remarks | |
| Date | Department | Activity Assessed |
| NC number | Reference to Observation number in Format number 2 | |
| Non-Conformation (NC) Raised : |
| CORRECTIVE ACTION PROPOSED/TAKEN BY THE BUS BODY BUILDER : |
| Signature of Bus Body Builder |
| ASSESOR'S COMMENTS ON CORRECTIVE ACTION PROPOSED/TAKEN BY THEBUS BODY BUILDER: |
| Signature of Assessor |
| REMARKS BY LEAD TECHNICAL ASSESSOR, IF ANY : |
| Signature of Lead Technical Assessor and Date</p> |
| Category | Date(s) of visit |
| Type of visit : Accreditation/Surveillance/2ndSurveillance/Re-assessment | Non-conformances recorded earlies visit have/have not beendischarged |
| Date of earlier : | |
| ASSESSMENT SUMMARY | |
| Non-conformation raised during the visit, | Non-conformation(s) remaining to be discharged* |
| RECOMMENDATIONS OF ASSESSMENT TEAM : | |
| Date by which remaining Non-conformance(s) are to bedischarged by the Bus Body Builder | |
| Signature of Technical Assessors with Date | |
| Signature of Lead Technical Assessor and Date | |
| Acknowledgement by authorized signatory of the Bodybuilder and Date |
| Nameof Bus Body Builder ….......................... | |||||||||
| Address…........................................ | Dateof Assessment | Assessors(1)................................(2)............................... | |||||||
| Capacityper annum: | Upto240 | Upto340 | Upto480 | Morethan 481 | Zone............................. | ||||
| Typeof Bus Body : | Aluminium | Steelstructure | Composite(wood)bus bodies | Othersspecify: …..... | |||||
| SerialNo. | Description | Minimumspecification | Minimumquantity required for production of buses/annum | Actualquantity available | Specificationdetails of existing facility | Commentsabout quality and suitability of available facilities | |||
| Upto 240 | Upto 360 | Upto 480 | More than 481 | ||||||
| A | Facilities | ||||||||
| A1 | Design software | Modelling software eg. Auto CAD | 1 | 1 | 1 | 1 | |||
| A2 | Computers | P III, 32 MB Graphic card, 128 MB Ram, 10 GB Hard Disk, CD ROM,Floppy Drive | 1 | 1 | 1 | 1 | |||
| A.3 | Development of prints | Printer | 1 | 1 | 1 | 1 | |||
| A.4 | Drafting equipments (if Software not available) | Drawing board, Draftor, Set of Triesquare | 1 | 1 | 1 | 1 | |||
| Design and development manpower | |||||||||
| A.5 | Design engineers | M. Tech.M.E./B.Tech/B.E. In Design/Structures Mech/Automobile Engg. | 1 | 1 | 1 | 1 | |||
| A6. | Diploma holders | Mechanical/Electrical | 1 | 1 | 1 | 1 | |||
| A7 | Draftsman | 1 | 1 | 1 | 1 | ||||
| A8 | Others (specify) |
| Nameof Bus Body Builder ….......................... | |||||||||
| Address…........................................ | Dateof Assessment | Assessors(1)................................(2)............................... | |||||||
| Capacityper annum: | Upto240 | Upto340 | Upto480 | Morethan 481 | Zone............................. | ||||
| Typeof Bus Body : | AluminiumSteel structure | Composite(wood)bus bodies | Othersspecify: …..... | ||||||
| SerialNo. | Description | Minimumspecification | Minimumquantity required for production of buses/annum | Actualquantity available | Specificationdetails of existing facility | Commentsabout quality and suitability of available facilities | |||
| Upto 240 | Upto 360 | Upto 480 | More than 481 | ||||||
| B | Seat fabrication and assembly | ||||||||
| B1 | Total covered area for seat Manufacturing (sq.m) | 130 | 130 | 130 | 130 | ||||
| B2 | Tube/Pipe cutting machine | Bandsaw (Horizontal) 125 kgs.0.5 HP (approx) or backsaw orhacksaw or Power press of 40 tonne | 1 | 1 | 2 | 2 | |||
| B.3 | Tube bending fixtures | Die for bending | 1 | 1 | 1 | 1 | |||
| B.4 | Drafting equipments (if Software not available) | 01/04/12 | 1 | 1 | 1 | 2 | |||
| B.5 | Drilling Machine (bench/pillar) | Horizontal saw or circular S | 1 | 1 | 1 | 2 | |||
| B6. | Sheering Machine | Manual 8* | 1 | 1 | 1 | 2 | |||
| B7 | Sewing machine | Heavy duty Industrial | 1 | 1 | 2 | 3 | |||
| B8 | Welding Transformer | 300 Amps | 1 | 1 | 2 | 3 | |||
| B9 | Portable Ginder | 6 well, 0.25 HP | 1 | 1 | 2 | 2 | |||
| B10 | Total covered area for Window manufacture (sq.m) | 70 | 150 | 200 | 300 | ||||
| B.11 | Metal cutting machine | Bandsaw : 16* throat, saw width 20 mm or Abrasive cuttingmachine | 1 | 1 | 1 | 2 | |||
| B.12 | Drilling Machine | Bench/pillar type 1/2 | 1 | 1 | 1 | 2 | |||
| B.13 | Grinder | Portable single wheel 3”wheel dia | 1 | 1 | 2 | 2 | |||
| B.14 | Bending Jig Fixture | 1 | 1 | 1 | 1 |
| Nameof Bus Body Builder ….......................... | |||||||||
| Address…........................................ | Dateof Assessment | Assessors(1)................................(2)............................... | |||||||
| Capacityper annum: | Upto240 | Upto340 | Upto480 | Morethan 481 | Zone............................. | ||||
| Typeof Bus Body : | AluminiumSteel structure | Composite(wood)bus bodies | Othersspecify: …..... | ||||||
| SerialNo. | Description | Minimumspecification | Minimumquantity required for production of buses/annum | Actualquantity available | Specificationdetails of existing facility | Commentsabout quality and suitability of available facilities | |||
| Upto 240 | Upto 360 | Upto 480 | More than 481 | ||||||
| C | Plant and Equipments | ||||||||
| C.1 | Sheering Machine | Cutting ara 1.2 m length * 3.25 mm thick | 1 | 1 | |||||
| C.2 | Power Press[**] [Bus body builder shall also have a suitable sheet rolling and forming machine. However, the same is not required if the capacity of press is beyond 50 tonne] | 50 tonne (Mechanical/Hydraulic/Manual) | 1 | ||||||
| C.3 | Power Press.[*] [No gas cutting is allowed if requirements are beyond the capacity of machie and shall be outsourced, if any] | 40 tonne (Mechanical/Hydraulic/Manual) | 1 | 1 | 1 | 1 | |||
| C.4 | Dies | Depending on sections used in bus bodies | 1 | 1 | 1 | 1 |
| Nameof Bus Body Builder ….......................... | |||||||||
| Address…........................................ | Dateof Assessment | Assessors(1)................................(2)............................... | |||||||
| Capacityper annum: | Upto240 | Upto340 | Upto480 | Morethan 481 | Zone............................. | ||||
| Typeof Bus Body : | AluminiumSteel structure | Composite(wood)bus bodies | Othersspceify: …..... | ||||||
| SerialNo. | Description | Minimumspecification | Minimumquantity required for production of buses/annum | Actualquantity available | Specificationdetails of existing facility | Commentsabout quality and suitability of available facilities | |||
| Upto 240 | Upto 360 | Upto 480 | More than 481 | ||||||
| C.11 | Sheering Machine | Cutting ara 1.2 m length * 3.25 mm thick | 1 | 1 | |||||
| C.12 | Power Press[**] [Bus body builder shall also have a suitable sheet rolling and forming machine. However, the same is not required if the capacity of press is beyond 50 tonne] | 50 tonne (Mechanical/Hydraulic/Manual) | 1 | ||||||
| C.13 | Power Press.[*] [No gas cutting is allowed if requirements are beyond the capacity of machine and shall be outsourced, if any] | 40 tonne (Mechnical/Hydraulic/Manual) | 1 | 1 | 1 | 1 | |||
| C.14 | Dies | Depending on sections used in bus bodies | 1 | 1 | 1 | 1 |
| Nameof Bus Body Builder ….......................... | |||||||||
| Address…........................................ | Dateof Assessment | Assessors(1)................................(2)............................... | |||||||
| Capacityper annum: | Upto240 | Upto340 | Upto480 | Morethan 481 | Zone............................. | ||||
| Typeof Bus Body : | Aluminium | Steelstructure | Composite(wood)bus bodies | Othersspceify: …..... | |||||
| SerialNo. | Description | Minimumspecification | Minimumquantity required for production of buses/annum | Actualquantity available | Specificationdetails of existing facility | Commentsabout quality and suitability of available facilities | |||
| D | Inspection facilities | ||||||||
| 1.1 | Vemier calpers | To measure 0 to 150 m.m, least count 0.01 mm | 1 | 1 | 1 | 1 | |||
| 1.2 | Micrometres | To measure 0 to 150 m.m, least count 0.01 mm | 1 | 1 | 1 | 1 | |||
| 1.3 | Thread pitch micrometres | To measure 0 to 25 mm | 1 | 1 | 1 | 1 | |||
| 1.4 | Hardness testing machine | HRC/Brinnell/Vickers | 1 | 1 | 1 | 1 | |||
| 1.5 | Hardness testing machine for rubber materials | Shore 'A' | 1 | 1 | 1 | ||||
| 1.6 | Multi meter | 0.30V | 1 | 1 | 1 | 1 | |||
| 1.7 | Measuring tape | (i) 0.3m(ii) 0.100m | 2 | 2 | 4 | 4 | |||
| 1.8 | Paint thickness checking facility |(after painting bus body) | Thickness gauge 0.401 | 1 | 1 | 1 |
| Sl.No. | DescriptionPlantand Equipments | Minimumspecifications | Minimumquantity required for production of buses/annum | Actualquantity available | Specification/details | Commentsabout quantity suitability | |||
| upto 24 | upto 3 | upto 4 | more than 481 | ||||||
| 2 | Tool room | ||||||||
| 2.1 | Grinders (Pillar Bench type) | Wheel capacity (m.m) 56 dia * 20 width | 1 | 1 | 1 | 1 | |||
| 2.2 | Drilening machine (Bench Pillar type) | 6 m.m | 1 | 1 | 2 | 2 | |||
| 3 | Press shop | ||||||||
| 3.1 | Press Break | 50 tonne (Mechanical/Hyraulic Manual) | 1 | 1 | |||||
| 3.2 | Power Press | 20 tonne (Mechnical/Hyraulic Manual) | 1 | ||||||
| 3.3 | Shearing machine | Cutting area: 3 m length * 3.15 mm thick | 1 | 1 | 1 | 1 | |||
| 4 | Fabrication shop | ||||||||
| 4.1 | Power saw(s) | Horizontal, band width 20mm, 1HP | 1 | 1 | 1 | 2 | |||
| 4.2 | Circular saw | Wheel size: 200 mm | 1 | 1 | |||||
| 4.3 | Band saw with thing table | 16* throat, band width 20 mm | 1 | 1 | |||||
| 4.4 | Oxyacetylene gas welding with cutting equipments | 1 set of 2 cylinders | 2 | 2 | 2 | 2 | |||
| 4.5 | MIG working machines | 200amps | 1 | 2 | 4 | 4 | Optional | ||
| 4.6 | TIG welding machine | 100amps | 1 | 1 | |||||
| 4.7 | Arc welding equipments (transformer/rectifier) | 300 to 400 Amps | 1 | 1 | |||||
| 4.8 | Bending machine for roof tick bending | Die for bending | 1 | 1 | 1 | 1 | |||
| 4.9 | Bending machine for pillar bending | Die for bending | 1 | 1 | 1 | 1 | |||
| 4.1 | Portable grinding machine | 10 mm dia | 1 | 1 | 2 | 2 | |||
| 4.2 | Sheet folding equipments | Die for the press/Folding/Hand press | 1 | 1 | 1 | 1 | |||
| 4.3 | Bluffing machine | 8* Buffer, 1/8 HP | |||||||
| 5 | Fixtures for all models | ||||||||
| 5.1 | Side structure Left and right hand side | One adjustable picture or Fixed one for all models | 1 | 1 | 1 | 1 | |||
| 5.2 | Roof | One adjustable fixture or Fixed one for all models | 1 | 1 | 1 | 1 | |||
| 5.3 | Front | One adjustable fixture or Fixed one for all models | 1 | 1 | 1 | 1 | |||
| 5.4 | Rear | One adjustable future or Fixed one for all models | 1 | 1 | 1 | 1 | |||
| 5.5 | Doors | One adjustable fixture or Fixed one for all models | 1 | 1 | 1 | 1 | |||
| 6 | Corrosion prevention system | ||||||||
| 6.1 | Pretreatment shop | Hot phospating/Cold phospating/Galvanising | 1 | 1 | 1 | 1 | Not applicable for complete aluminium bus bodies | ||
| 6.26.3 | No of tanks for phosphorating systemSize of the tank (uniform size for all tanks) | 7 or 91234567 | |||||||
| 6.4 | Mechanism heating | ||||||||
| 6.2 | Specay guns | ||||||||
| 6.3 | Mechanism of Temperature control | ||||||||
| 7 | Panelling and Equipping facilities | ||||||||
| 7.1 | Solid netting guns/tool | Drive size : mm (Pnenmatic/mechanical) | 2 | 2 | 5 | 10 | For aluminium bodies only | ||
| 7.2 | Pep riveting guns | Pnenmatic Manual | 2 | 2 | 5 | 10 | For aluminium bodies only | ||
| 7.3 | Hand drilling machines | For all types of bus bodies | |||||||
| 7.4 | Size 1 | 6 mm | 2 | 3 | 4 | 5 | |||
| 7.5 | Size 2 | 12 mm | 2 | 3 | 4 | 5 | |||
| 7.6 | Size 3 | 10 mm | 2 | 3 | 4 | 5 | |||
| 7.7 | Panelling sheet stretching equipments | Manual Hydraulic | For G.I. sheet panelling | ||||||
| 8 | Painting system | ||||||||
| 8.1 | Spray painting system | 1 | 1 | 1 | 1 | ||||
| 08/02/01 | Capacity in litres | 1 litres | |||||||
| 08/02/02 | Capacity system | Pneumatic/Electric/Electrostatic | |||||||
| 8.3 | Containers | According to necessity | |||||||
| 8.4 | Sealer system | Manual mechanical | |||||||
| 8.5 | Painting cycle time required per vehicle (Hrs) | ||||||||
| 8.6 | Drying system | Open dying Oven type | |||||||
| 8.7 | Oven drying | ||||||||
| 8.7.1 | Heating arrangement and temp required | ||||||||
| 8.7.2 | Temperature control mechanism | ||||||||
| 8.7.3 | Environment control system in booth | ||||||||
| 8.7.4 | Job feeding mechanism | ||||||||
| 9 | Shower system for roof leak testing | ||||||||
| 9.2 | Motor pump for water supply (HP/delivery) | 5 HP mono set | 1 | 1 | 1 | 1 | |||
| 9.3 | Spacing between nozzles | Depending on window size | |||||||
| 9.4 | Shower system length | One bus length with | |||||||
| 9.5 | Pipe Size | 1- .125* | |||||||
| 9.6 | Platform | Hard | |||||||
| 10 | Managerial and supervisory | ||||||||
| 10.1 | Management qualified | Degree/Diploma 10 years experience | 2 | 3 | 4 | 5 | |||
| 10.2 | Workmen(production related) | Increment of 50 persons for every 120 additionalbuses | |||||||
| 10.3 | Skilled | ITI trained or minimum 10 yrs. | |||||||
| Trade experience | |||||||||
| 10.4 | Semi-skilled | 10th std. or minimum 5yrs | |||||||
| 10.5 | Unskilled | ||||||||
| 10.6 | Inspection staff for : | ||||||||
| 10.6.1 | Receipt state | 1 | 1 | 1 | 2 | ||||
| 10.6.2 | In-process stage, final inspection and testing stages | 1 | 1 | 1 | 2 | ||||
| 11 | Total land area (excluding seat and window manufacturing) inMeters | 1000 | 2000 | 3000 | 4000 | ||||
| 11.1 | Parking of chassis (uncovered area) | 200 | 300 | 500 | 600 | ||||
| 11.2 | Stores | 240 | 240 | 400 | 500 | ||||
| 11.3 | Offices | 100 | 150 | 200 | 250 | ||||
| 11.4 | Wash rooms for employees | 30 | 30 | 40 | 40 | ||||
| 11.5 | Canteen | --- | --- | 2 sqm per person 2 sqm per person | |||||
| 11.6 | Roof leak test | 100 | 100 | 100 | 100 | ||||
| 11.7 | Structures assembly and Fittings | 450 | 750 | 100 | 1500 | ||||
| 11.8 | Pretreatment shop | 50 | 50 | 50 | 50 | ||||
| 11.9 | Paint | 60 | 120 | 200 | 300 | ||||
| 11.1 | Press/Machine shop | 140 | 140 | 300 | 400 |
| Name of Bus Body Builder : | Date of Assessment | Asseccors(1)................................(2)................................ | ||||
| Address : | ||||||
| Capacity per annum | upto 240 | upto 340 | upto 480 | Mote than 481 | Zone ......................... | |
| Type of Bus Body | Aluminium | Steel structure | Composite (wood) Bus Bodies | Other specify................. | ||
| Sr. No. | Description | Minimum specification | Minimum quantity required for production of buses/annum upto24 | Actual quantity available upto 360 | Specification/details of existing facility upto 480 | Cements about quantity and suitability of available facilities |
| 1 | Abrasive cutting machine | 350mm | 1 | 1 | ||
| 2 | Portable drilling machine | 10 | 15 | 15 | e | |
| 3 | Spot welding | 450 Amps | 1 | 1 | 1 | |
| 4 | Drilling Machine (Bench) | 28 mm | 1 | 1 | 2 | |
| 5 | Press | 40 tonne | 1 | 1 | 2 | |
| 6 | Panelling sheet stretching equipment | Manual/Hyraulic | 1 | 1 | 1 | For G.I. Sheet panelling |
| 7 | Fixtures for all models | |||||
| 7.1 | Side structure Left and right hand side | One adjustable fixture or Fixed one for all models | 1 | 1 | 1 | |
| 7.2 | Rood | One adjustable fixture or Fixed one for all models | 1 | 1 | 1 | |
| 7.3 | Front | One adjustable fixture or Fixed one for all models | 1 | 1 | 1 | |
| 7.4 | …................. | 1 | 1 | 1 | 1 | |
| 7.5 | Doors | One adjustable fixture or Fixed one for all models | 1 | 1 | 1 | |
| 8 | MIG welding machines | 200 amps | 2 | 2 | 4 | |
| 9 | TIG welding machine | 200 amps | 1 | Only for Aluminium bodies | ||
| 10 | Are welding equipment(s) | (Transformed/rectifier) | 300 to 400 Amps | 1 | 1 | 1 |
| 11 | Others (specify) |